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AAC Block Plant Manufacturer

Product Name : AAC block plant manufacturer 

Model Price : Automatic, Semi Automatic, Manual 

Minimum Order Quantity : 01 Nos

Application : Making AAC Block

Brand : Brickvision

Production Capacity : 36000 CBM/Year

Area Required : 20000 sq. ft.

Delivery Time : 45 Working Days

Packing Details : Loose Packing in Special Transport

Payment Terms : Cash /Transfer/Cheque/DD

Technical Specification

Electrical Power : 30 KVA

Cutting Machine : Automatic 

Boiler Fuel : Wood

Plant Working : Two Shift

Motor Make : Crompton Greaves

Switchgear : Telemachnique  

Mold Capacity : 1 Cubic Meter


Description 

Brickvision Designs Power Series AAC Block Making Plant, This is Most Innovative Series Launching by Brickvision, Also this is best Seller Product in the last Two Years, Because Our Main Focus to Design this Power Series is our Indian Climate and ability of Raw material, this is having in three types of Model Automatic, Semi Automatic and Manual.

Process 


  1. RAW MATERIAL STORAGE SECTION

In This Stage All Raw material is Stored in Silos or in Big Hopper with the Help of Silo Feeding Systems 

And Pree Feeding Loader, Screw Conveyor which is help to save batching time as well as labour.


  1. 1. RAW MATERIAL PREPARATION AND TRANSPORT SECTION

A ball mill wet-grinds the quartz sand with water to a sand slurry. The sand slurry is stored in slurry tanks and pumped into the slurry weighing hopper in the mixer tower. The binders are stored in silos. It is also possible to mill the anhydrite together with the sand in the ball mill. The aluminum powder or paste is prepared in a separate building where it is dispersed in water.

All the components are accurately weighed and are released into the mixer in a pre-defined order. The LAXMI recipe and temperature control system constantly monitors this process.

LAXMI also has the knowledge and the experience to produce AAC with alternative raw materials, for example with fly ash


2. CASTING, RISING/PRE-CURING AND MOULD CIRCULATION

The mould consists of four fixed sides and one detachable platform. The inner mould surfaces are covered with Demoulding release oil before casting. This oil is applied either manually. The mix is then poured into the mould. A transfer platform transports the filled casting mould to the closed and heated pre-hardening area, also called the Pre-curing room. Due to the alkaline reaction of the aluminum in the slurry, many small bubbles develop in the compound. At the same time, the cake begins to harden. After a waiting time of approx. 2 - 3 hours, the preset "green strength" (cutting strength) is reached. The waiting time depends on the temperature in the Pre-curing room, but also on the quality of the raw materials used and the chosen recipe.


3. TILTING

The tilting crane tilts the mould by 90 Degree. The Tilting crane unlocks the mould and removes the mould body, so that the cake remains on Side plate for cutting. This tilting system has proven to be the safest method for tilting the cake into the vertical cutting position, as the cake is remaining on Side plate for the cutting process. 


4. CUTING

The cake in cut by high precision cutting machines. Cutting is done by pneumatically tensioned cutting wires. As the aerated concrete block stands upright, it is possible to use short cutting wires. The horizontal cutter and vertical cutter cut the block length and width. All waste material generated in the cutting process is collected in a basin underneath the cutting line, recycled, and returned to the production process.    


5. AUTOCLAVING

After cutting, the green cakes are grouped on steam car by crane. The aerated concrete is hardened under steam pressure in special, sealed pressure vessels, autoclaves, thereby achieving its final strength. The steam pressure is approx. 12 bar, the temperature approx. 192 Degree C. usually, the hardening time is between 10 and 12 hours. The used steam for the hardening process in the autoclaves is generated in a steam boiler plant. Usually, high-capacity steam boilers that are operated by coal or wood are used to generate the steam.